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  How appliances are made
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Bristol Orthodontics - Practices dedicated to Orthodontics 1. The impressions that the orthodontist took of your teeth are made into plaster models on which the appliance is made. 

The model technician pours plaster into the moulds and once set, the models are trimmed ready for the dental technician to make the brace.

Bristol Orthodontics - Practices dedicated to Orthodontics 2. Here the patient's teeth have been cast as a plaster model and set ready for the appliance wires to be shaped to the various position around the teeth.

Bristol Orthodontics - Practices dedicated to Orthodontics

3. The dental technician starts to bend the wire.

For this example we'll look at a Quad-helix appliance. This is used to gently widen the upper arch.

Here you can see the coils which act as springs, gently moving the teeth.

Bristol Orthodontics - Practices dedicated to Orthodontics 4. Before being placed in the mouth, the quad-helix is attached to bands on the teeth. 

These bands were chosen at your previous appointment ready for this stage.

Bristol Orthodontics - Practices dedicated to Orthodontics 5. To hold the wire to the band, a spot-welding machine is used.

Using a strong spark, it melts the metals and fuses them together.

Bristol Orthodontics - Practices dedicated to Orthodontics 6. The connection is then soldered to provide strength.

The green heat-protecting material stops part of the brace from getting too hot, while the join is strengthened using traditional flux and gold solder. Once soldered, the appliance is trimmed using various burs and rubber points.

Bristol Orthodontics - Practices dedicated to Orthodontics

7. The appliance is polished and thoroughly cleaned and sterilised before being returned for fitting.